Casting
Concern "SouzEnergo" manufactures cast billets and shaped castings from carbon, low-alloy, high- and intermediate-alloy and steel grades. Also manufactures molded castings lining armor plates and hammers of manganese steel 110Г13Л for power, cement and mining industries, castings, stainless, heat-resistant steel and acid-resistant cast irons for the chemical industry, cast iron and non-ferrous alloys, according to the customer's documentation. Foundry capacity is up to 250 tons of usefull castings a month.
CASTING METHODS USED IN THE FOUNDRY | |||
Casting method |
Cast iron |
Steel |
Nonferrous castings |
Lost-foam casting | + | + | + |
Sand molds with a clay binder | + | + | + |
Сold-hardening mixture (furan-process) | + | + | + |
WEIGHT RANGE OF THE CASTINGS | ||
Casting method | Castings weight, kg | |
Lost-foam casting | from 0,5 | up to 70 |
Sand molds with a clay binder | from 7,0 | up to 3500 |
Сold-hardening mixture | from 1,0 | up to 3500 |
Nonferrous castings | from 0,5 | up to 250 |
CASTING ALLOYS | ||
Alloys | Alloy grades | |
Gray cast iron | Any grade | |
Alloyed cast iron | Any grade | |
Carbon steel | СТ20, СТ25, СТ30, СТ35, СТ40, СТ45 | |
Low-carbon steel | СТ20, СТ20Х, СТ20ХМЛ, СТ23ХМЛ | |
High-alloy steel | 110Г13Л, 10Х18М9Т, 12Х18Н9Т, 35Х23М7С2Л, etc. |
WE OFFER:
• Lining plates for tumbling mills (Ш10, Ш12, Ш16, Ш32, Ш50, Ш50А);
• Lining plates for raw and cement mills;
• Plates and hammers for hammer crushers and jaw;
• Burner nozzles made of heat-resistant alloys;
• Hull casting of high-alloy steels;
• Carbon Steel Castings;
• Stainless steel castings;
• Castings of gray cast iron with nodular graphite;
• Copper alloy castings.
OUR CASTING EQUIPMENT:
• Electric arc furnace EAF, of 5 tons capacity;
• Induction steel-smelting furnaces ICT, of 1.2 tons, 0.4 tons, 0.25 tons capacity;
• Model 29514 molding machines;
• For the production of large size castings a hand-molding method is used;
• Equipment for the lost-foam casting;
• Model 42834 shotblast cabinet;
• Heat treatment furnaces, 4900x1800x2000 mm.
-
VALVES AND FITTINGS
-
Stop fittings
-
Slide valves
-
For Nuclear Thermal Power Plant
-
For oil and gas industry
-
For Thermal Power Plant
-
General-purpose industrial pipeline valves
-
-
Butterfly valves
-
Stop valves
- For Thermal Power Plant
-
General-purpose stop valves
-
Ball valves
-
Sliding plate valves
-
-
Control fittings
-
Protective and safety fittings
-
Swing check valve
- For Thermal Power Plant
-
General-purpose swing check valve
- Lift check valves
- Plate valve PN16/PN63
-
Shutoff valve
-
Safety valve
- Pilot valve
- Check and admission valves of high pressure maintenance
-
-
Pressure-reducing and desuperheating station
-
Filters, level bars, steam trap,
-
Filters
-
-
-
POWER EQUIPMENT
-
Industrial equipment